The Best Conveyor Idlers Now Available

Pacific Mining Services Limited can solve your problems in conveyor rollers and conveyor systems design. We are pleased to introduce to the market ULTROL the (ultimate) engineered plastic rollers for Belt Conveyors.

As comparison with conventional Steel roller, we now supply idlers manufacture from Engineering Plastic, especially U ltra H igh M olecular W eight– P oly E thylene ( U.H.M.W-P.E ) or H igh M olecular W eight– P oly E thylene ( H.M.W-P.E ) not H igh Density P oly E thylene (H.D.P.E).

And, our suppliers have manufacturing technology of U.H.M.W-PE & H.M.W-PE Pipe for shell by extrusion which they undertake themselves so we can supply any diameter and belt width of idler sets at competitive prices.

Our conveyor idlers have already been supplied to Korean Coal-Fired Power Plants, Cement Plants & Steel Mill Plants and Indonesian Paper mill & Coal Mines and Philippine Gold Mines & Cement, Fertilization Plant, etc. and have got a good reputation from them both price and quality especially, LONG LIFE!!!

In the Pacific Region, Pacific Mining Services are supplying Ultrol HMW-PE Type-S & UHNW-PE Type-SE rollers to BHP NZ Steel Ltd., Glenbrook, BHP Steel Mining, Waikato North Head, BHP Billiton Port Hedland WA, NZ Aluminium Smelters at Tiwai Point, Winstone Aggregates, The Perry Group, McDonalds Lime, Dominion Salt Ltd., Firth Industries Ltd., Ballance Agri-Nutrients Ltd., Ravensdown, Stevenson’s Resources, TDC Sawmills, Fulghum Ltd, Bellingham Quarries Ltd., E.J Reed Ltd., and Stancorp Quarries and many others.

Our conveyor idlers have various mechanical & chemical properties and strengths as follows.

PROPERTY & STRENGTHS OF ULTROL ROLLERS

BELT CONVEYOR

ROLLER SHELL (PIPE)

• Extruded H.M.W - P.E or U.H.M.W - P.E (not H.D.P.E)
• High Abrasion Resistance, low noise and impact proof
• High Corrosion and Chemical Resistance. = Ideal for salt, fertilizer, Cement, coal, hard rock mines & quarries, pulp & paper, wood chip, Chemical compound industry and Port & marine facilities, etc.
• Very Low Coefficient of Friction & Low Thermal Conductivity. = Protection of Belt and Fire Retardant.
• Thick Shell (Pipe) = Prevents Damage to Belt.
• Pipe wall thickness 24mm for 152mm diameter shell/tube
• Pipe wall thickness 22mm for 127mm diameter shell/tube
• Pipe wall thickness 20mm for 114mm diameter shell tube
• Pipe wall thickness 12mm for 89mm diameter shell/tube
• High resistance to Impact Load
• Light Weight (40% less than steel roller)
• Low rotating mass & Low drag = Reduce Power Cost. (About 13.5 – 16 %) which saves on repair and maintenance costs.

Mechanical Processing Extrusion (not Injection Moulded)

• Machined Shell (PIPE) = Low Noise Generation, Excellent Balance & Low T.I.R
• Very Effective on High Speed Belt Conveyor.
• Reduces Noise Pollution.
• We can supply any idler diameter. Or belt width

Bearing Housing

• Made from Polymer with High Impact Strength to absorb impact force on Bearing

Bearings

• SKF Deep Grooved Ball Bearing Grade C3/ZZ 6204ZZ & 6205ZZ

Shaft

• S45C 20 or 25mm Diameter as required

Seal Design

• Rubbing Seals Design
• Contact surface between shaft and seal, which has groove, filled with special grease. This design reduces the coefficient of friction. , - Low running friction results in power savings .
• We use unique grease manufactured by Nye Lubricants, USA. This grease becomes semi-fluid on agitation but return to the gelled state When agitation ceases. - So, it always protects the bearing from dust and humidity = LONG LIFE!!

Light Weight & Low Running Friction

• Power Cost Saving
• The reduction of required belt tensions may make it possible to select a lower class belt on long conveyors .
• The cost saving of selecting such a belt could be of the same order or more than the cost of the structure and idlers .
• Lower belt tensions increase idler, pulley and belt life.

Dimension Charts

To read these documents you will need the Adobe Reader, if you dont have it, click here to get a copy

	Pacific Ultrol 114 dia. 3 Roll Ilder Dimension Chart
	Pacific Ultrol 127mm Dia. Dimensional Chart